60m³/h Ultrafiltration System Delivered to Batang Industrial Park, Indonesia

Zhongnuo Water Treatment recently completed the delivery, installation and commissioning of a 60m³/h industrial ultrafiltration system for a customer at Batang Industrial Park in Central Java, Indonesia.

The project included equipment manufacturing, delivery coordination, onsite installation guidance, system commissioning and operator training. The system was customized according to the customer’s required flow rate, feedwater conditions and industrial water application.

The ultrafiltration membrane skid and supporting tanks installed at the project site.

Project Information

Equipment Delivery and Onsite Installation

The equipment was manufactured and assembled before delivery to reduce onsite installation time. Major components included the UF membrane skid, pumps, pretreatment vessels, chemical-dosing units, water tanks, pipelines and automatic control system.

After the equipment arrived in Indonesia, the project team positioned the tanks and treatment skids according to the approved equipment-room layout. The onsite work included:

• • Equipment positioning and foundation checks

• • Pipeline and valve installation

• • Pump and tank connections

• • Electrical wiring and instrument checks

• • Dosing-system installation

• • UF membrane and control-system inspection

Installation of water tanks, pumps and supporting pipelines inside the equipment room.

Industrial Ultrafiltration System

The UF system uses hollow-fiber membrane technology to reduce suspended solids, turbidity, colloids, bacteria and fine particles from the incoming water.

Ultrafiltration is commonly used for industrial process-water treatment and as pretreatment for downstream reverse osmosis equipment. By controlling turbidity and particulate contamination, UF can help reduce the fouling risk of downstream membranes.

The system is equipped with automatic filtration, backwashing and cleaning functions. The PLC and HMI allow operators to monitor the operating status, control system sequences and identify alarms more easily.

Onsite explanation of the UF membrane modules, operating controls and automatic sequences.

Commissioning and System Testing

After installation, Zhongnuo’s technical team checked the main operating conditions before starting continuous filtration.

The commissioning work covered:

• • Pump rotation and operating-pressure checks

• • Pipeline and valve inspection

• • Flow and pressure adjustment

• • UF filtration and backwash testing

• • Chemical-dosing calibration

• • PLC and HMI function testing

• • Alarm and protection-function checks

• • System cleaning and trial operation

Operating parameters were adjusted according to the actual feedwater conditions to maintain stable membrane performance and reduce unnecessary cleaning.

Onsite Operator Training

Equipment delivery is only one part of a successful water-treatment project. Correct daily operation and maintenance are equally important for long-term system stability.

Zhongnuo’s engineers provided practical training for the customer’s operators. The training included:

• • System start-up and shutdown procedures

• • PLC and HMI operation

• • Filtration and automatic-backwash sequences

• • Chemical preparation and dosing adjustment

• • Pressure and flow monitoring

• • Membrane-cleaning procedures

• • Routine inspection and maintenance

• • Common alarm and troubleshooting methods

The project team receiving practical training on dosing-system operation and daily inspection.

Project Completion

Following installation, commissioning and training, the system was handed over to the customer for operation.

The completed project provides:

• • Large-flow automatic ultrafiltration treatment

• • Stable control of suspended solids and turbidity

• • Automatic backwashing and cleaning

• • Reduced dependence on manual operation

• • Easier monitoring through the PLC and HMI

• • Local operator training for routine operation

• • Technical support for future maintenance

Zhongnuo engineers and the customer’s project team after onsite commissioning and operator training.

Why Customers Choose Zhongnuo

Zhongnuo supplies customized industrial water-treatment equipment for overseas factories, industrial parks, engineering contractors and project owners.

Our project support can include:

• • Raw-water and application evaluation

• • Customized process design

• • Equipment manufacturing and factory testing

• • Export packaging and delivery coordination

• • Onsite installation and commissioning

• • Operator training

• • Operation manuals and technical documents

• • Remote and onsite after-sales support

Each system is designed according to the customer’s raw-water analysis, required capacity, target water quality, operating hours, local voltage and installation conditions.

Request a Customized UF System

Need an ultrafiltration system for an industrial project?

Please submit the following information through our inquiry form:

1. Raw-water source and water-analysis report

2. Required product-water capacity

3. Daily operating hours

4. Intended water application

5. Target product-water quality

6. Local voltage, phase and frequency

7. Project location and destination port

8. Installation and commissioning requirements

Send us your project information to receive a customized UF process design and quotation from Zhongnuo Water Treatment.